To identify core as generation 1 versus generation 2, check for presence of 456 clutch boost valve in the control valve body assembly figures 1. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify proper operation of the pressurecontrol circuits. Up above the valve body there is a reverse feed pipe. This is what makes a revmax 01m oem valve body superior to the rest. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. This is done using seven solenoids located on the valve body. Volkswagen 01m user manual pdf download manualslib. One of the peculiarities of the 01m transmission lies in the transversal positioning of the unit. The detailed steps below correlate to the quick guide steps. I know from searching online it could be any of these areas.
The remanufactured valve body will come back to you with the correct year stamped on the core bottom. And then you made either some mistake during valve body cleaning changing your symptoms yet again. We have provided you with an internal wire schematic and case connector pin identification. Pump mapping pages 6368 for pump mapping passage i. Oil circuit diagrams parkneutral reverse high torque reverse drive 1st stopped.
Valve body thanks for any input and time put in to helping me. The following pages provide information on the valve body breakdown including check ball function and valve function for this family of transmissions. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Plu04 ni plastic valve retaining plug 12mm od, tan smallest 95on ar ag4. The transmission features an aluminum case 7005 with an integral clutch housing. A valve body kit contains components to repair or modify a valve body but is not the complete valve body. Th125 transmissions th125 m34 3t40, th125c md9 saturn taat saturn transmission taat fwd 4 speed. The 01m transaxle is a 4 speed unit, with 4th gear being overdrive, and is equipped with a. Pages 64 for pump casting mapping oil circuit diagram pages 69 for pump oil circuit diagram valve body mapping page 80 for valve body mapping passage i. Transmission repair manuals vw 01m, 01p, diagrams, guides, tips and free download pdf instructions. There are two little t20s and a bunch of large t30s. Information about rebuild transmission vw 01m, 01p initially automatic transmission of vw automatic transmission 01m intended for engines no more than two liters.
Solenoid problems are also very common as you see here. Vwaudi special tools 096, 097, 098, 01m, 01n, 01p valve body loom conducting foil removal tool part no. At valve body pro, we take pride in producing the highestquality, usamade remanufactured valve bodies in the industry. Therefore, vag engineers also had to add a differential with a separate lubrication system i. We offer a technical hotline, books, software, bulletins, wiring diagrams, seminars, and technical courses to the automatic transmission professional. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Premium valve bodies carry a limited lifetime warranty from valvebody xpress. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. You have an 096, 097, 098 valve body and must order sc096097098 and different tooling to continue with the repair. Valve body kits free delivery possible on eligible purchases.
Worn valve body circuits must be restored to original factory specifications in order to operate properly. Refer to figures 10 and 11 for the checkball locations in this unit and figure 12 for air checks. It absolutly is labeled correctly and can show you where your solenoids are located you just have to look at it and pay attention, and compare it to your valve body. We have 1 volkswagen 01m manual available for free pdf download. Because of the aluminum case, the tapered roller bearings of the transmission shafts must be fitted under preload. To properly rebuild todays valve bodies, a solid understanding of the functional design of the unit is necessary. I get an email with this question at least once a week. Oem plastic valve body shift valve end plugs break. Tool07 hydraulic transmission tester test the transmission with fluid under pressure, the hydraulic tester simulates operating conditions in the unit and finds problems. Sep 01, 2017 vw 01m transmission solenoid valve 4 n91 open circuit valve body repair vw 01m transmission solenoid 4 n91 open circuit valve body repair on this video we see a very common issue with valve body problems on these volkswagen 01m transmissions. Audi, jetta, passat, 09g09m atsg pdf online download. Line pressure test, stall test, valve body replacement, clutch air pressure test, re adjust selector manual shaft. Folks seem very intimidated, by the thought of removing and reinstalling their valve body. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines.
This transmission was entirely engineered and most probably manufactured by the french company sta owned by renault in ruitz. Subsequently there were modifications with the increased gears which intended for the 2,8 liters powerful sixcylinder engines. The main thing you need to know on a 01m is that you dont need to pull the valve body to change your solenoids. The t20s hold the valve body together and if you separate them you might loose checkballs and springs.
Gasket and seal repair kit overhaul kit for the 01m is frequently ordered for the transmission repair. Complete clutch sets free delivery possible on eligible purchases. Atsg is a technical support service specifically for the automatic transmission industry. Vw 01m transmission solenoid valve 4 n91 open circuit. Jun 22, 2014 vw 01m transmission solenoid 4 n91 open circuit valve body repair on this video we see a very common issue with valve body problems on these volkswagen 01m transmissions. View and download volkswagen 01m user manual online. Clutch hub forward clutch hub direct clutch hub ext. Vw 01m 4 speed fwd electronic control with lu converter valve body parts cont ni plastic plug, main pressure regulating valve 95on 1 ag4. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Tool02 valve body ratcheting plug adjustment tool part no.
A valve body is the complete assembly to include components that may be in a valve body kit. Sonnax transmission parts for vwaudi 01m applications. Vw 01m transmission solenoid 4 n91 open circuit valve body repair on this video we see a very common issue with valve body problems on these volkswagen 01m transmissions. Identify the end plug at the k1 actuator valve the 19951996 01m can be identified by the plastic end plug at the k1 actuator valve. Volkswagen 095096 01m, 09701n, 09801p fwd 4 speed d c e b a pump body stator 24 brake clutch b2 forward clutch k1 forward hub low reverse clutch b1 drive sun shell center support gear pinion axle flange case f speed sensors filter shift solenoids shift solenoid epc sole20. Changing 01m solenoids is super easy and on most cars with missing belly pan i can change them lightning fast.
Refer to figure 14 for lower rear v alve body exploded view and identification of valves. This is an advertisement for a oim valve body repair 6 speed, we are a new company that specialises in all types of vehicals, we can supply and fully fit a 100% remanufactured valve at a. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. With more than 40 layouts to choose from, these convenient, goto reference guides are valuable resources for any shop. The compact sizes of a transmission of vw 01m allowed to mount with ease it. It also includes a complete exploded view of the valve body and identification of all valves and springs. The solenoid valves n88, n89, n90, n91, n92, n93 and n94 are attached to the valve body removing and installing valve body 20. Atsg automatic transmission service group transmission manuals are a collection of manuals for rebuilding transmissions from atsg. Figure 9 will provide you with the valve body spring specifications that we observed in the valve body that was used for the illustrations, and may be different in the various models. The 09g09m 6speed automatic transmission is installed in the following.
Jun 27, 2017 09g valve body transgo shift kit intall transmission repair duration. Volkswagen 09509601m, 09701n, 09801p fwd 4 speed d c e b a pump body stator 24 brake clutch b2 forward clutch k1 forward hub low reverse clutch b1 drive sun shell center support gear pinion axle flange case f speed sensors filter shift solenoids shift solenoid epc sole20. Its tasks are to draw atf oil out of the oil sump, build up oil pressure and transfer oil pressure to the valve body. When solenoid valve n91 shuts off the flow, the oil pressure upstream of the clutch builds up again. Valve body mapping passage identification for the valve body and all spacer plates. The atf oil pump it is driven by the input rotor of the torque converter. Transmission service repair manuals pdf online download. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic transmission deployed in cabrio, jetta, golf, gti, new beetle manufactured between 1995 through 2005, and transverse engine passats manufactured between 1995 through 1997. This is because heat expansion of the this manual has been compiled in an effort to assist in the repair of valve bodies for 5speed zf automatic. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Automatic transmissions for cabrio, golf, golf iii, gti jetta, jetta iii, passat. View online or download volkswagen 01m user manual. Auto trans fluid change or flush will not make a trans fail. Some fluid will run out when you remove the valve body.